OUR EXPERTISES
FABRIC
- Selection & Quality Check points.
- Believes to use mill made fabric.
- Sustain with regular suppliers.
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Makes performance graph of suppliers on their OTD and Quality.
- 100% fabric check and use 4 Point System for checking.
- Check 100% GSM & Color continuity card for shade.
- 10 to 20 % Shrinkage checking on every lot.
- CS & SS check.
- Lot approval from authorised person.
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Check normal in house tests, Color fastness, Rubbing, Tear test,
Slippage & Pull test.
CUTTING
- Fabric receive & cut lot wise.
- Fabric & Layer relaxation.
- Pattern check with PP. Sample.
- Layer marking check with Mini marker.
- End panels storage with identity.
- 1st, Middle & ends panel check with pattern.
- Use color stickers for lot identity.
- Use Kanban system for cutting issue.
FINISHING
- Finishing path.
- 1st 50 pcs. Quality check report.
- Pressing approval.
- Initial check (Inside-Outside)
- Final Checking.
- Measurements.
- Re-Final
- Audit (AQL)
PACKING
- 100% Mattel free zone.
- 100% Needle detector.
- Needle Detector calibration report 3 time In a day.
- Follow approved trim card.
- Folding & Packing approval.
- Packing & Box audit.
- Box marking check with buyer PO.
STICHING
- Follow approved trim card & PPM. Comments.
- SPI check 2 times in a day.
- Follow Bucket system for stitching lines.
- Use flag system.
- On machine (Roaming) checking.
- Critical Check points.
- End line checking.
- 3 pcs. Measure hourly.
- DHU report.
- 5 pcs. Before & after wash report.
- OB.
- Audit
MAINTENANCE
- Machines Maintenance report
- Sharp-tool records.
- Needle records.
- Fire cylinder records.
- LUX checking records.
- House-keeping.